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LKS

How to make a Roll Bar! (Added example with Studebaker Champ)

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This is a tip on how to make a roll bar using a solid copper wire, easily found at home!

Materials required:

- Soldering Iron
- Good quality solder
- Small pliers
- Solid copper wire 2,5 mm² or 1,5 mm²

Attention kids! Risk of burn injury! Ask adult help!!!

Also: Never hold the wire with bare hands when welding! Use the pliers or metallic jaws.



The process:

Bend and cut the wire with the desired shape:


Weld the parts:


A good welding should look like this:




Check if any adjust is necessary:


After painting:


Ready!!!






Added: 26/june/2011

One of the best 2011 premières in my opinion!!!
This casting is awesome itself, but...

















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very nice and tq for the info, bro... just want to ask you... how to make a roll cage for a hw sports car..?

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Thanks for all!

Madmax, I think the procedure could be the same. First draw the desirable shape in a paper to plan the job.

If two welds are too close, when you are welding one point, the other may melt and loose, because the copper wire is a good thermal conductor. In this case it´s advisable that you put some jaws near the welding, in order to dissipate the heat.

good luck!

Luiz

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