LKS 0 Posted May 22, 2011 This is a tip on how to make a roll bar using a solid copper wire, easily found at home!Materials required:- Soldering Iron- Good quality solder- Small pliers- Solid copper wire 2,5 mm² or 1,5 mm²Attention kids! Risk of burn injury! Ask adult help!!!Also: Never hold the wire with bare hands when welding! Use the pliers or metallic jaws.The process:Bend and cut the wire with the desired shape:Weld the parts:A good welding should look like this:Check if any adjust is necessary:After painting:Ready!!!Added: 26/june/2011One of the best 2011 premières in my opinion!!!This casting is awesome itself, but... Share this post Link to post Share on other sites
sinclair 0 Posted May 22, 2011 Very interesting, thanks for sharing. Share this post Link to post Share on other sites
sahama 0 Posted May 22, 2011 This DIY is sure helpful Share this post Link to post Share on other sites
darthvader 0 Posted May 25, 2011 again!! small effort big change!! Share this post Link to post Share on other sites
madmax_jr1 0 Posted May 28, 2011 very nice and tq for the info, bro... just want to ask you... how to make a roll cage for a hw sports car..? Share this post Link to post Share on other sites
LKS 0 Posted May 28, 2011 Thanks for all!Madmax, I think the procedure could be the same. First draw the desirable shape in a paper to plan the job.If two welds are too close, when you are welding one point, the other may melt and loose, because the copper wire is a good thermal conductor. In this case it´s advisable that you put some jaws near the welding, in order to dissipate the heat.good luck!Luiz Share this post Link to post Share on other sites
nan_travolta 0 Posted September 19, 2011 Wah brilliant idea... Share this post Link to post Share on other sites
nan_travolta 0 Posted September 19, 2011 Wah brilliant idea... Share this post Link to post Share on other sites