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rikmun

Anybody wanna try?

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Cardboard? Make your own live-sized Super GT Car.




January 26, 2010






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Displayed at the recent Tokyo Auto Salon, This Epson Nakajima Racing
cardboard GT car project is what every car guy should own. In a
nutshell, it is based on a 1/24 scale replica of the GT car, the
subject was photographed with a telephoto lens to decrease image
distortion and then blown up to life-size. The image is then
transferred onto cardboard ready for cutting. Skeletal sections of the
car was also developed as a structural frame to house the body.

Photos of the 1/24 scale replica

Processed images of the car transferred to a working sheet.

The cardboard framework was cut and and organized

Skeletal framework. Which was familiarly slotted together much like the usual hobby cardboard art.

Glue the pieces together

Lay on the skin. Glue.

Carefully glue Tab A to tab A1

Repeat steps. Check out the cardboard body coming to life!

Make sure the wheel fits.

Then mount the “hub” and reattached “finished” wheel.

What an Art-piece for the garage!
Original Source: (Japanese Translated)
http://www.epson.jp/nakajima/special/realsize_nsx/index.htm




“Kind of the same size as the NSX or Can not create paper craft” of
this project was the first contact from Mr. Shinozaki and Epson, in
March 2008 SUPER GT was the presentation of the team structure.
Shinozaki’s production-proven in a large cardboard Kraft said, “OK do
it also put a large cardboard frame what size, can make” a little
lighter and would reply. Then the three summer months, the project
officially determined, he began working on the design Shinozaki.
The first 1 / 24 scale and modify the deployment diagram, you create
a full-scale deployment diagram. Until there was a fine, and serve as a
life-size, bonded paper just so I can not support the shape of the
inner frame to provide a framework, the paste from the top to match the
need to maintain the shape of the was. How can we design a precise
framework do it? There should be no such three-dimensional shape
measuring instruments. After all, 1 / 24 was the only way to measure
the shape of Sukerupepamoderu analog. All you need to design, the
detail is making more accurate drawing of 4.
First, 1 / 24 Sukerupepamoderu taken, using a telephoto lens to
avoid distortion of the lens as much as possible. Capture data to your
PC, you have taken to correct the distortions that will fit the actual
dimension. If you design a problem based on this framework is not
cardboard. Then prayed together and God will work out in the field.
Using the framework of corrugated and kraft paper, so if full-scale,
because the intention was only仕上Getai paper. Skeleton-like and the
weight of our own because there is just cardboard, no effect on the
strength part is gouged out, the measures taken by the same way like
lighter vehicle. Exploded even 1 / 24 some parts are more divided than
was devised so easily bonded. 3 If the framework is in place I can
design Sun, it has taken more than 10 days. So far spent a total of two
weeks.
1 / 24 of the Craft 4 Photos SurfacePlan of the skeleton frame ofExploded in the skeleton frame
Exploded in the skeleton frameExploded View full size printExploded View full size print






Exploded frame and made it, and gone to print without processing
each of the seven began in Nagano Epusoninobeshonsentahoru assembly and
finally completed at the end of it. The production shifts to cheer me
Kaketsuke Mitsutake Mr. Kraft and his fellow Nakazawa. Making it part
of the foundation and framework first. Bonded or processed without the
cardboard, and robust framework will then be combined. The figure also
notes that the deployment order form a bone. And order the wrong
partner, it will be ridiculous later.
One big one because different parts of the traditional paper craft
and become even larger natural tool to use. Laminated wood used to bond
a wide area in particular, raised the efficiency by a large container
into a paint roller. You need the strength of the frame and in
addition, were used in the manner of hot-melt adhesives can be
soldered. A tool is changed, and scoring a whopping “pizza cutter” is
used.
Thus part of the rear cabin, the front shaft and went in order to
produce tires. The skeleton frame assembly operations, but had assumed
much of the day happens to ease the expected. The second day was just
one part of the cabin. Rear, front, remaining until the completion of
the shaft of the tire was taken one day.



CutFoldPut
Scissors Cutters
Fri Bella Pizza Cutter
Strong double-sided tape hot melt synthetic rubber adhesive glue

Part cardboard checkPaste the roller partsAssembly of the frame body
Tire shaft assemblyBeing assembled front body frameAlmost completed during the entire frame






Produced the third day, the skeletal frame of a real car-like
chassis finally finished, cut the figure printed deployment, we went to
work finally bonded. The print width 1200mm, length 2300mm Exploded
huge total of 25 sheets, see Part 126. Stuck behind the car rear
diffuser portion of the framework first. Finally finished the 60 to
70kg in weight because they are expected to be, so I can not afford to
keep doing it later in the first turn, it does not work the first time.
For other parts, as well as cut, do not sacrifice is not embedded.
Only paper that is printed, even in much the frame, when strength is
bonded endlessly. Exploded is so thick on the back of one side of 3mm
put a cardboard “backing” he called the work required. Exploded back of
the seal has already been processed, we carefully put the cardboard to
avoid the slack there. Flute cardboard and bend the parts when the
direction (of the type that the mountain wave) becomes difficult
because then you do not do the same bending direction, taking into
account the work goes on steadily. Shinozaki She says, “Tired and just
continue doing it.” Nevertheless, she continued to work hard all day to
cut corners and made a significant impact here.
Figure printed enormous expansionDiffuser section completedBottom laminated body
Cut beginsCrop still continuesCardboard backing to one side






Frame starting from the fourth day of the month end 8 in the process
of laminating and earnest. Exploded parts finely cut lined street, go
over the skeletal frame from being bonded. Ride around the framework to
show off parts from the rear window over the front window first.
Completed the top of each cabin is also bonded. Because this portion of
the frame can be put after being bonded, can also bonded fine. Most of
the upper body is now backed by the cardboard piece to give the
exterior tension of the paper. Processing has been added to make it
easier to stabilize when carrying parts in addition to the skeletal
frame. Thus hood, rear hood work well cut and go in the summer was
ending.
Skeletal framework of coordinationIn addition to the back lined roofOf the laminated window
Flute peel adhesion surfaceSo check in from within the frameworkSteady work is far from over






Fall season was also quite the end of May 9, five day work. Be
elusive entered from each side bonded parts such as fenders and doors
around. When bonded to the upper part and side parts of the car, 1 /
24, the paste can be combined from both front and back flip if, in the
full scale does not even have it. Be limited for a place to put a
framework on the inside of the car yet. He was required to continue to
work together to carefully consider the order so paste. And the legs of
the mirror just because it needs to support the weight of the body
mirror, it becomes necessary to work within the framework of fixed
pre-inserted. Three parts overlap more and more quadrics, 1 / 24 scale
have come to the distortion and misalignment of non-bonded. Tame Naka
scratch the frame or frame that was also necessary to adjust or
supplement. Bonded parts each time, peel the release agent once,
followed by a match for fine paste in plain again.
Rear panel bondedPaste the rear coverDoor of paste
Laminated tire workCheck the tire mountingBonded around the front






In October, production was finally entering the final stage.
Completion around the body to some extent in the process of fine
tuning. Hagarenai rear wing is fixed to the frame parts in the
hot-melt, had completed the wing veneer bonded to the end. Mounting the
unit had trouble mounting the mirror leg, make sure you do not lean on
weight. Air intake is fixed at the top of the roof also had trouble.
Inserted from the top is just above the rear because they floated with
the situation, but I want to fix from within, the borders of an
obstacle course. Add Shinozaki’s somehow still find a place was fixed
in the intake system but painful. Thus from the first assembly 10.
EPSON NSX finally completed the full size.
Replacing the wingDuring the hot-melt adhesive paste frameFloating air intakes from roof
Replacing the body of the mirrorHandling of cross-sectional cutAdjust tire mounting



EPSON NSX finally completed full-scale paper craft


■ After the production’s Shinozaki Hitoshi




Honestly, was tougher than I thought. It took time and much higher
than originally planned. Work itself, 1 / 24 and does not think such
problems occurred. We do not work properly during the bonding making
the order, or where there is no holding from behind. Its minutes, but
the sense of accomplishment when we are great. Mitsutake’s there and
who helped to produce Nakazawa is great. Epson says you have the
opportunity to produce and are grateful.
http://www.epson.jp/nakajima/special/realsize_nsx/index.htm

**********************************source:http://www.zerotohundred.com/2010/auto-news/cardboard-make-your-own-live-sized-super-gt-car/

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Wah, really 'innovative'.

But one time 1 mad guy jump on it, that's the end. Razz

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sinclair wrote:
Wah, really 'innovative'.

But one time 1 mad guy jump on it, that's the end.


well they could order a special foldabox from eight ...

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mr. rikmun: wow... this is awesome... thanks for sharing

mr. hassan: foldabox dont have that size... hehehe...

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wow!! 1:1 NSX Origami, isn't it nice if they can built Highway Hauler or DD or DB all with official HW logo

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wow...
nice..
i got one papercraft like this...small ones of course....
but havent cut it up till now...
haha
Wink

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